An ICS technician performing industrial electrical services in Atlanta

More Information About Industrial Control Systems

Industrial control systems (ICS) describe how hardware and software are integrated with network connectivity to support work processes in today’s industrial settings. In the past, most industrial equipment and components used in industrial processes such as the operation of transportation systems, power stations, water and wastewater plants, transport industries, and many other critical functions were dumb, meaning that they worked as isolated systems, protected from the outside. Now, a lot of industrial equipment and components of today’s ICSs connect directly or indirectly to the internet.

An ICS technician performing industrial electrical services in Atlanta

The Benefits of Modern Industrial Control Systems

This improved connectivity, often via wireless networking, and enhanced sensor technology, automates many complex work processes, resulting in increased productivity, reduced costs, and improved reliability.

The Drawbacks of Modern Industrial Control Systems

The trade-off for these new benefits for ICS is that it makes these systems vulnerable to attack by foreign powers, competitors, and hackers. Because many important industrial functions are automated, all industrial companies must take steps to protect their equipment operations from being changed or sabotaged. Here are some of those steps:

  • Install the latest hardware and software updates immediately when available.
  • Limit system access so that only individuals that need it to perform their job duties.
  • Use multi-factor authentication to make it more difficult for outside intruders to gain access.
  • Monitor network traffic looking for abnormal spikes or ebbs and review where the traffic comes from.
  • Review access logs routinely, looking for anomalies.

Most industrial businesses and functions generate a lot of attention from intruders and face constant attacks, so anyone who works with them—from the industrial electrical company that installs them to the operators who use them every day—need to be aware of this and cautious.

The Components of Industrial Control Systems

Industrial Control Systems use many different components and control systems. Some of the components of an ICS (outside of control systems) include:

  • Sensors – Used to measure conditions of an ICS. These can measure speed, temperature, scanning letters or numbers, movement, or any number of other stimuli as programmed.
  • Programmable Logic Controllers (PLCs) – These are used as control components in ICS and programmed to manage work processes
  • Operational Technology devices – Any ICS device that monitors and controls physical devices out on the system. These include both hardware and software.
  • Master Terminal Unit (MTU) – This is the brain of the ICS, sending commands to the system, telling it exactly how to operate.
  • Remote Terminal Unit (RTU) – Controls the MTU receiving commands, executing them, and reporting back to MTU.

An excellent industrial electrical services provider must have an in-depth understanding of ICS’s and how they interact with the world around them to keep your business running smoothly and protect it from hostile attacks.

Tri-State Electrical Contractors Provide Best-in-Class Industrial Control System Services in the Southeastern US

Tri-State Electrical Contractors understands what modern industrial companies need in the ever-changing, complex, online world. We provide PLC programming services in addition to all of the industrial electrical services you need. We can handle any commercial or industrial electrical work you need to be completed quickly and competently. For more information, give us a call at (423) 800-2134, fill out our simple online form, or email us at today.

Industrial electrical services Atlanta

What is Industrial Electrical Maintenance?

Because most modern industrial electrical systems are well constructed and durable, facilities managers and owners of an industrial business may be lulled into a false sense of security about their electrical systems. As a result, they might overlook issues until it is too late. Unfortunately, this usually results in a costly repair or replacement of electrical components or, worse yet, brings production down.

Industrial electrical services Atlanta

For these reasons, industrial electrical maintenance is essential for uninterrupted and efficient operations for all industrial businesses.

What is Industrial Electrical Maintenance?

Because of the complexity of modern industrial equipment, industrial electricians need to be familiar with many different types of equipment and the theory and technology behind it. In addition, industrial electrical maintenance involves a general understanding of monitoring, testing, diagnosing, repairing, and replacing elements of an industrial electrical system. This includes being knowledgeable about the National Electric Code and local zoning and regulations surrounding electrical work.

Areas Industrial Electrical Maintenance Cover

In addition to the general knowledge of electrical systems, today’s industrial electricians need to be familiar with the standard technology used within industrial electrical systems such as:

  • Generators
  • Transformers
  • Hydraulics
  • Pneumatics
  • Lighting Systems
  • Surge Protection
  • Battery Backup Systems

Industrial electricians need to be familiar with computerized control systems integrated with the electrical equipment and high-tech diagnostic equipment to help identify and resolve problems before resulting in an expensive repair or downtime.

This means that industrial electricians need to use and thoroughly understand the software that drives these integrated solutions and how to use it to ensure stability and detect problems before they become serious issues. They do this by implementing preventive maintenance for these systems.

Preventative Industrial Electrical Maintenance

Downtime and data loss keep industrial business owners awake at night. Problems that are minor issues early on can become huge issues at critical moments. For example, the company’s backup generators need to be ready to fire up as soon as there is a power outage. If those generators have not been inspected or tested, they might not start at a crucial moment. Preventative industrial maintenance can help avoid these issues. Some of these issues include:

  • Overloaded or old wiring
  • Inadequate lubrication for industrial equipment
  • Excess vibration
  • Worn out parts

Industrial electricians need to be experts at many different types of equipment and have a clear understanding of the system’s vulnerable areas and how to prevent problems before they occur.

Hire the Best Industrial Electrical Contractors in the Southeastern US

Tri-State Electrical Contractors’ industrial electricians are licensed in Tennessee, Alabama, Georgia, North Carolina, South Carolina, and (soon) Florida. We can handle any industrial electrical project you need to be completed quickly and competently. For more information, give us a call at (423) 800-2134, fill out our simple online form, or email us at today.